Fluid Control
SRS Provides the highest-value service by incorporating fluid cost control and process
improvement initiatives that lower overall manufacturing costs. Fluid cost control
is achieved by matching fluids to their use. SRS is not a chemical manufacturer
and selects fluids based solely on product performance. Our management of fluids
includes contaminant control, daily analysis, and responsive corrective action to
maximize fluid life.
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Contact us today for your no-cost, no-obligation site evaluation!
SRS Fluid Control programs are extremely effective due to several unique features:
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Reduced Cost |
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The SRS Fluid Control program will provide GUARANTEED fluid and process-related
cost reductions. These cost savings are achieved by tightly controlling fluid dilution.
For example, the difference between a 5% target and 7% actual represents a 40% increase
in chemical consumption. Our Fluid Purification technologies and zero-disposal guarantee
have allowed us to reduce chemical purchases by an average 60-70%. Our programs
provide dramatic “HARD DOLLAR” cost savings programs for our customers.
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Life-Cycle Approach |
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We manage and control your fluids throughout their entire life cycle:
- Product selection
- Incoming quality control
- Warehousing and distribution
- In-use analysis and control
- Purification and reuse
- Disposal (if necessary)
Employing our proven program will maximize fluid life without sacrificing performance.
This means better performance for fewer dollars.
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Unbiased Chemical Selection |
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SRS Fluid Control is able to provide total fluid management without changing chemicals
or chemical suppliers. With no direct relationship to any fluid manufacturer, we
provide you with an unbiased approach to the evaluation, selection, and management
of fluids. We evaluate not only the chemistry, but also the effects on all related
processes in order to achieve the lowest manufacturing cost per unit.
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A Balanced Approach |
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Your fluid cost is only part of the picture. The SRS Fluid Control program provides
you with a balanced approach to fluid management. We ensure that a balance is achieved
between the cost of the fluids and the impact these fluids have on related costs
(effects on tool life; environmental, health, and safety concerns, etc.) At times
a more expensive fluid can actually reduce overall operating cost by reducing loss
of chemicals caused by drag out, improving part quality, and reducing perishable
tooling cost to name a few examples.
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Engineered Process Improvements |
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We understand how fluids impact your processes. We work with you to maximize production
while lowering operating and processing costs. Our engineers use our unique project
tracking system to enable us to identify, track, and validate those areas within
your facility that can produce additional cost savings, process improvements, or
improvements in environmental, health, and safety.
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Advanced Data Collection and Management |
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Our proprietary iFluid Wizard™ software program provides an unheard of level of
organization and reporting capabilities for both water and oil-based fluids.
- Removes human error while maintaining complex chemistries
- Provides detailed and precise dilution control and chemical analysis data
- MSDS storage and retrieval
- Trend analysis by machine
- Process control graphs and summaries
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State-of-the-Art Purification Technology |
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SRS leads the industry in manufacturing and implementing purification equipment.
We process in excess of 1.4 million gallons of fluid per day!
Click here to read more about our purification technology.
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Reduced Chemical Consumption |
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By tightly controlling fluid dilution and incorporating fluid purification our customers
have seen an average of 75% reduction in chemical usage. This is accomplished by
strictly controlling the fluids and incorporating our state of the art equipment
and technologies.
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Target-Zero Disposal |
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By implementing our proven Fluid control program with our purification technologies
we are able to reduce total offsite disposal by an average 85%. In most cases we
can GUARANTEE zero disposal of water-based fluids. At some facilities, we are able
to achieve 100% reduction in off site disposal of fluids by incorporating our target
zero program.
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Experienced, Trained Personnel |
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No one has the experience and expertise like our professionals. The SRS staff is
highly diversified in their skills and abilities. Our engineering staff includes
chemical, industrial, and environmental engineers. Let us be a part of your team.
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The SRS Fluid Control programs are focused on reducing overall plant operating
cost. This is achieved by controlling chemical consumption, control of in-process
chemistry, purification and reuse, contamination control and process improvement
initiatives. SRS guarantees the results of these programs.
Contact us today for your no-cost, no-obligation site evaluation!
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